Recommended Service Intervals

• Check engine oil level
• Remove grass clippings and dirt from under housing
• Clean discharge chute
• Remove grass clippings from recoil start housing and cooling air intake screen
• Check blade stopping time

• Check blade and engine mounting fasteners

• Change the engine oil

Every 25 Hours

• Clean the air cleaner foam pre-cleaner

• Adjust blade brake/clutch
• Grease drive axle zerks
• Sharpen or replace blade
• Check for leaks in fuel sstem and/or deteriorating fuel hose

• Change engine oil
• Inspect spark plug and replace if necessary
• Clean/replace the air filter
• Clean the cooling system; remove grass clippings, debris or dirt from the engine air cooling fins and starter

• Change the spin on oil filter

• Replace air filter (service more frequently in dusty conditions)
• Clean dirt and dust from the engine cylinder and head
• Check and adjust valve clearance

• Change engine oil.
• Check and adjust mower deck belt tension if applicable
• Check and adjust mower deck spindle brakes if applicable
• Lubricate mower spindles
• Lubricate mower pivot points
• Lubricate front axle pivot
• Lubricate front axle wheel spindles and bushings

Every 25 Hours

• Lubricate mower spindles
• Lubricate mower pivot points
• Lubricate front axle pivot
• Lubricate front axle wheel spindles and bushings

• Change engine oil and replace filter (service more frequently under dusty conditions)
• Clean/replace air filter precleaner (service more frequently under dusty conditions)
• Replace air filter element (serivce more frequently under dusty conditions)
• Clean/replace emission filter (if equipped)
• Clean engine cooling fins.
• Replace fuel filter
• Replace spark plugs
• Clean battery terminals
• Sharpen/replace mower blades
• Check/replace mower drive belt.
• Clean mower deck
• Check/level mower deck
• Check and adjust mower deck belt tension if applicable
• Check and adjust mower deck spindle brakes if applicable

• Check and adjust valve clearance

• Change engine oil and filter
• Check pump drive belt and tension
• Ceck and tighten drive wheel hardware
• Check and adjust park brake

• Check and adjust mule belt tension

Every 25 Hours

• Lubricate front caster wheels
• Lubricate mower deck lift support blocks
• Lubricate pump idler pivot
• Lubricate mower deck spindles
• Lubricate mower deck idler pivot
• Lubricate mower deck push arms
• Lubricate height-of-cut detent
• Lubricate mule drive idler pivot
• Lubricate park brake linkage pivots
• Check pump drive belt for damage or cracking, and tension
• Check air pressure in tires
• Check and adjust park brake

• Check air cleaner elements & clean if necessary
• Clean debris from radiator inlet screens
• Check and tighten drive wheel hardware
• Check mule belt tension & adjust as needed

• Clean and gap spark plugs
• Change engine oil and filter
• Check pump drive belt and tension
• Clean under engine cover

• Change engine oil and filter
• Check fan belt condition and tension
• Clean radioator and cooling fins
• Inspect radiator and hoses

• Replace air cleaner elements
• Adjust valve clearance
• clean and lap valve seat surface
• Clean combustion chamber

• Change engine coolant

• Cange hydraulic oil and filter

Ever 1000 Hours

• Replace spark plugs
• Change fuel filter

Yearly

• Change air cleaner elements
• Change fuel filter
• Clean battery
• Change engine oil and filter (at least once per season)
• Change hydraulic oil and filer (at least once per season)
• Clean brake actuator cavities
• Replace spark plugs
• Check engine coolant freeze point

Recommended Service Intervals:

Daily

• Check dual handle interlock
• Check fasteners
• Check clutch operation
• Clean engine

• Change engine oil

• Check clutch spring adjustments

• Check engine oil

• Check clutch spring adjustments
• Change engine oil
• Check tire pressure
• Check auger gearcase
• General lubrication
• Battery maintenance

• Check auger gearcase
• General lubrication
• Battery maintenance

Recommended Service Intervals

As Required

• Inspect and clean cooling package
• Check tire pressure
• Check wheel lug nut torque
• Lubricate steering centering mechanism
• Check and clean cab fresh air filter - if equipped
• Check and clean cab recirculation air filter - if equipped
• Inspect and clean fuel tank vent tube
• Add coolent extender as indicated by COOL-GARD^TM II test strips

• Check engine oil level
• Check hydraulic reservoir oil level
• Check coolant level
• Check and drain water separator fuel filter
• Check and drain auxiliary fuel filter and water separator - if equipped

• Lubricate boom linkage, cylinder pivot points, and Quick-Tatch^TM linkage

• Change engine oil and replace filter

• Take engine oil sample

• Change engine oil and replace filter
• Replace water separator fuel filter
• Replace auxiliary water fuel filter and separator - if equipped
• Replace in-line fuel filter
• Replace primary engine air filter
• Replace hydraulic oil reservoir breather
• Replace hydraulic oil filter
• Check chain case oil level
• Lubricate steering linkage - if equipped
• Drain fuel tank sump
• Take hydraulic oil sample
• Take diesel fuel sample
• Take engine coolant sample

• Check coolant
• Replace secondary engine air filter
• Change hydraulic reservoir oil
• Change chain case oil

All "1000" items PLUS:

• Drain, flush, and refill cooling system
  

As Required

• Inspect and clean cooling package
• Check and clean cab fresh air filter - if equipped
• Add coolent extender as indicated by COOL-GARD^TM II test strips
• Check and clean cab recirculation air filter - if equipped
• Inspect and clean fuel tank vent tube

• Check engine oil level
• Check hydraulic reservoir oil level
• Check coolant level
• Check and drain water separator fuel filter

• Change hydrostatic planetary gear case oil - if applicable 

• Lubricate boom linkage, cylinder pivot points, and Quick-Tatch^TM linkage
• Check track tension

• Change engine oil and replace filter
• Change hydrostatic planetary gear case oil - if applicable

• Take engine oil sample

• Change engine oil and replace filter
• Replace water separator fuel filter
• Replace in-line fuel filter
• Replace primary engine air filter
• Replace hydraulic oil reservoir breather
• Replace hydraulic oil filter
• Change hydrostatic planetary gear case oil - if applicable
• Lubricate steering linkage - if equipped
• Drain fuel tank sump
• Take hydraulic oil sample
• Take gear case oil sample
• Take diesel fuel sample
• Take engine coolant sample

• Check coolant
• Replace secondary engine air filter
• Change hydraulic reservoir oil
• Change hydrostatic planetary gear case oil - if applicable

All "1000" items PLUS:

• Drain, flush, and refill cooling system
  

Recommended Service Intervals

Fluid Checks

• Check engine oil and top up when required.
• Check transmission fuid and top up when required.
• Check hydraulic fluid levels and top up when required.
• Check engine coolant levels and top up when required.

• Check the alternator belt for cracks and wears.
• Check hydraulic belt tension and adjust if necessary.

• Lubricate all 25 lube points.
• Change the ice shaving blade.

• Spray grease on the top link threads.
• Check the tension of the conditioner motor drive chain making sure it has no more than a half inch play.
• Spray grease on the motor drive chain of the conditioner.
• Check the brake fluid level & top up if needed.
• Check the tire pressure to ensure 65 PSI.
• Change the oil and replace the oil filter every 150 hours to avoid costly engine repairs

• Grease entire unit.
• Change hydraulic fluid.
• Change front differential oil.
• Change rear differential oil.
• Change transfer case oil.
• Wash unit
• Get ready for storage (see below).

• Spray all metal surfaces of the conditioner with penetrating oil.
• Grease all the lube points.
• Ensure the horizontal and vertical augers and all moving parts of the conditioner are covered with a film of oil.
• Rmove end caps of the flood pipes and flush with water (prevents erosion to the water system).
• Drain and flush the water tanks.
• Leave all the drains and valves open for storage.
• Remove blades and clean.
• Store blade in the wooden sheath.
• Inspect the blade & sharpen if necessary.
• Oil the blade holder on the conditioner.

Recommended Service Intervals

• Check Steering
• Check Tire Pressure (tires should be inflated to 18-22 psi)
• Check Brakes for normal operation and free play (inc. park brake)
• Check Acceleration
• Look and Listen for anything unusual during operation
• How does the vehicle feel when you drive it?
• Verify charger output and charger connections
• Verify Reverse Warning Indicator is operating properly

• Check Fuel System (gauge operation and fuel tank cap vent)
• Check Engine oil level
  Capacity: 1.4 qts TXT Gas
  1.4 qts RXV Gas
• Confirm Ground Speed and Governor are at Factory Standard (12-14 MPH)

• Air Cleaner (IN DUSTY ENVIRONMENTS)
• Check element and replace if needed
• Check air box for proper sealing of cover and filter element
• Clean and check battery cables and terminals
• Check for loose wires, wires in poor condition, missing or cracked insulation
• Check for unusual noises, performance & oil leaks in engine
• Clean foreign matter from cooling system fan, fan housing, and cooling fins
• Control Linkages
• Check for free movement
• Check accelerator cable condition and adjustment
• Check choke cable condition and adjustment
• Starter belt – check tension
• Steering
• Check all hardware tightness
• Check for excessive wear in tie rods and linkages

• Air Cleaner (IN NON-DUSTY ENVIRONMENTS)
• Check element and replace if needed
• Check air box for proper sealing of cover and filter element
• Suspension – Check for axle damage, loose hardware, leaking shocks and front spring alignment

• Clean and wax all painted surfaces
• Direction selector - check for smooth operation and wear
• Lubricate all mechanical parts except cables
• Front suspension
• Inspect all parts for wear and damage
• Replace any worn or damaged parts
• Lubricate all points on tie rods, spindles and ball joints
• Check toe-in alignment
• Realign if necessary
• Rear Axle
• Check for abnormal noises, leaks and hardware for tightness

Engine

• Replace oil
• Clean and inspect/replace oil filter (oil filter must be changed every six months)
• "Re-gap” or replace spark plugs
• Inspect and adjust retention-timing belt
• Inspect and adjust valves (both engines .004 – .006)
• Check all wiring for wear or damage

Exhaust System

• Inspect for leaks and overall condition
• Check all hardware for proper torque

Brakes

• Clean/lubricate all brake components as specified in maintenance schedule
• Check brake cables for free operation
• Check and replace brake shoes as necessary

Parking Brake

• Check catch bracket and hill brake latch for wear or damage
• Lubricate linkages – do not lubricate cables and catch bracket

Fuel System

• Check for leaks and deterioration of fuel lines
• Replace fuel filter

Throttle & Governor Linkage

• Check for proper operation and correct speed

• Add fuel stabilizer to the bulk storage tank prior to storage

• Check Steering
• Check Tire Pressure (tires should be inflated to 18-22 psi)
• Check Brakes for normal operation and free play (inc. park brake)
• Check Acceleration
• Look and Listen for anything unusual during operation
• How does the vehicle feel when you drive it?
• Verify charger output and charger connections
• Verify Reverse Warning Indicator is operating properly

• Check battery electrolyte level and add water if needed. Do not overfill.
• Use Battery Maintenance Kit P/N 25587G01

• Check battery electrolyte level and add water if needed. Fill 1/2” above the plates. Add water if plates are showing to just cover the plates and charge the car.
• Top off batteries after car is fully charged. Do not overfill.
• Use Battery Maintenance Kit P/N 25587G01
• Clean batteries with a solution of water and baking soda (1/4 cup to 1-1/2 gallon) (minimum of once, maximum twice)
• Check for abnormal play and loose hardware on steering, tie rods and linkages
• Check for smooth operation of accelerator linkages
• Check and lubricate direction selector
• Check battery wires for worn insulation, loose hardware and corrosion

• Suspension – Check for axle damage, loose hardware, leaking shocks and front spring alignment

• Body -- Clean and wax all painted surfaces
• Direction Selector -- Check for smooth operation, wear and lubricate all mechanical parts except cables
• Front suspension -- Inspect all parts for wear and damage; replace  any worn or damaged parts; lubricate TXT steering
  ball joint; check toe-in alignment and realign if necessary

• Clean and adjust brakes. Replace brake shoes as required

• Clean, water and fully charge batteries prior to storage
• Disconnect ESC from Batteries and Charger from Car
• Test if necessary or recharge at 30 day intervals during off-season